APPRENTICE LEAN MANUFACTURING OPERATIVE IN A WAREHOUSE

Summary

To learn all warehouse products, pick & pack operations and dispatch requirements.

Wage

£16,640 to £26,436.80, depending on your age

National Minimum Wage

£8 - £8.65 per hour, 40 hours per week £16,640-£18,000 per annum

Training course

Lean manufacturing operative (level 2)

Hours

Monday - Friday, 08:00/09:00 - 16:30/17:30.

40 hours a week

Start date

Wednesday 9 September 2026

Duration

1 year

Positions available

1

Work

Most of your apprenticeship is spent working. You’ll learn on the job by getting hands-on experience.

What you'll do at work

Warehouse & Logistics:

• Perform daily stock and warehouse tasks to support smooth site operations
• Assist in maintaining warehouse areas in line with Lean Manufacturing and 5S principles
• Load and unload goods using a forklift truck (training provided where required)
• Coordinate goods-in arrangements and inspect incoming deliveries
• Pick, pack, wrap, and prepare customer orders for dispatch
• Coordinate with logistics providers to book appropriate transport for customer deliveries
• Monitor stock levels and report discrepancies or shortages to management
• Assist with annual stock takes and ongoing inventory control
• Replenish warehouse stock in the most cost-effective manner
• Ensure OTIF (On Time In Full) performance remains at or above the company target of 95%
• Liaise professionally with the Sales team to ensure customer satisfaction
• Complete and file all required paperwork in compliance with ISO 9001 procedures
• Record quality issues (supplier, customer, internal) using Asana
• Monitor tools and equipment wear in warehousing areas and recommend efficiency improvements
• Assist with maintenance, inspection, and cleaning of pool cars and vans
• Maintain a safe, clean, and organised warehouse environment at all times

Where you'll work

Heyford Close Aldermans Green Industrial Estate
Coventry
CV2 2QB

Training

Apprenticeships include time away from working for specialist training. You’ll study to gain professional knowledge and skills.

Training provider

NORTH WARWICKSHIRE AND SOUTH LEICESTERSHIRE COLLEGE

Training course

Lean manufacturing operative (level 2)

What you'll learn

• Work safely at all times, complying with health and safety legislation, regulations, and other relevant guidelines. Identifying risks within their processes and support/carry out countermeasure activities to improve safe working. Manage tooling, equipment and materials daily in-line with supplier standards e.g. COSHH (Control of Substances Hazardous to Health)
• Comply with environmental procedures and systems and contribute to the achievement of specific standards e.g. ISO 14001 or other relevant environmental standards and use the 4R’s (Reduce, Re-use, Recycle, Recover) where possible
• Demonstrate their ability to carry out their role effectively, efficiently and flexibly maintaining lean manufacturing principles to meet customer’s demands e.g. JIT
• Demonstrate their skill and knowledge following SOPs and building their versatility across a number of processes and process areas. Select and use appropriate tools, equipment and materials to carry out the manufacturing operation
• Demonstrate appropriate process documentation control. Accurately completing check sheets, monitoring process and equipment data efficiently and legibly using the correct terminology required to meet the quality standard e.g. ISO 9002
• Demonstrate their ability to identify and resolve problems within the lean manufacturing environment using effective problem solving tools and techniques. Manage problems that may occur during the manufacturing process within the limits of their responsibility and escalate as appropriate
• Generate ideas and contribute to process improvement activities individually or as part of a team through fact finding and analysis to improve the safety, environment, quality, cost or production process. Identifying and eliminating the 7 wastes (defects, over production, transportation, waiting, inventory, motion and processing)
• Demonstrate communication skills which include oral, written, electronic (PC), information boards or visual displays to effectively share information
• Maintains and monitors the work site efficiently and effectively at all times using the elements of sifting, sorting, sweeping, spick & span (5’s) within the lean manufacturing environment
• Check components for damage and that they are in a usable condition
• Correctly position, align and secure the components
• Secure the components in position using the specified fastening device/method
• Obtain and follow the correct Job instructions/Standard operating procedures production/assembly specifications in accordance with time constraints and the roles and responsibilities identified for the production/assembly activity
• Produce components which comply with the specification and quality requirements
• Carryout quality checks on component parts and completed assemblies and deal with quality concerns and defects in line with their responsibility
• Obtain and follow the correct Job instructions, inspection/quality procedures and product specifications in accordance with time constraints and the roles and responsibilities identified for the inspection/quality assurance activity
• Collect production samples at the required frequency in accordance with inspection specification and operating procedures
• Carryout inspection and testing activities using the specified methods and equipment
• Prepare, Handle, transfer and store samples safely and correctly in accordance with quality control procedures
• Accurately interpret the data/results gained from the inspection and testing procedures being used
• Record and report inspection findings to relevant person
• Safely move materials to the correct location using the relevant equipment
• Obtain and follow the correct Job instructions, specification details and specific transfer/handling procedures in accordance with time constraints and the roles and responsibilities identified for the logistic/material handling activity
• Move materials using the appropriate procedures, ensuring the materials are correct, safely loaded and secure.
• Check materials selected to be moved are in line with job requirements
• Carryout quality checks on materials that are to be moved and deal with quality concerns and damage in line with their responsibility
• Return equipment to its correct location on completion of the activities and leave it in a safe and usable condition
• Perform one processing/finishing operation method e.g. hand processing, manually operated machine processing, fully automated machine processing, combined processing
• Obtain and follow the correct Job instructions, processing/finishing procedures and equipment operating procedures in accordance with time constraints and the roles and responsibilities identified for the processing/finishing activity
• Perform the processing/finishing operation according to instructions and safe operating procedures
• Monitor and control the processing/finishing operation
• Produce processed/finished products which comply with processing specification

Training schedule

• Lean Manufacturing Operative Level 2
• College delivery will be Block release Monday - Thursday every 6 weeks at North Warwickshire & South Leicestershire College at their Mira Technology Institue campus, MIRA Technology Park, 1 Eastern Avenue, Nuneaton, CV10 0UX

More training information

Training in the workplace with regular site visits with Skills Development Coach from North Warewickshire & South Leicestershire College. 

Requirements

Essential qualifications

GCSE in:

• English (grade 3)
• Maths (grade 3)

Share if you have other relevant qualifications and industry experience. The apprenticeship can be adjusted to reflect what you already know.

Skills

• Communication skills
• Attention to detail
• Organisation skills
• Customer care skills
• Problem solving skills
• Number skills
• Team working
• Initiative
• Physical fitness

Other requirements

Must be over 18 due to Health & Safety restrictions!